Nobody saw it coming, but Ugg Boots have certainly taken the world by
storm and become a huge fashion craze. Everybody whose anyone is
wearing them! Austrailians know that Ugg means “ugly” but these woolly
sensations are still everywhere. Wondering exactly how Ugg Boots are
made and just what makes them so comfortable?
Genuine Ugg Boots are made from the highest quality materials,
including sheepskin hide. You can buy knockoff Ugg Boots almost
anywhere, but only the real deal provides the comfort and durability
promised by Ugg. If they are not made in Australia then they are not
authentic. Ugg Boots are just not made in China, so don’t be fooled.
Buying Ugg-style boots that are not genuine will leave you with boots
that are far inferior in quality. Translation: uncomfortable and
smelly.
Warm in the winter and cool in the summer, genuine
Ugg Boots
are made from Australian double-faced sheepsking, usually Australian
Merino Sheepskin. The highest quality around! Saving a couple of bucks
will get you some synthetic fiber that’s not the same.
Some folks wonder if any animals are harmed during the making of Ugg
Boots. The short answer is, the sheep is slaughtered. BUT, that sheep
was going to be slaughtered for meat to feed people—it is never
actually slaughtered to obtain the sheepskin. Sheep farmers obtain a
secondary profit for selling the hides in addition to the meat. So,
understand that the making of Ugg Boots doesn’t directly harm the
sheep.
Sheepskins have to be preserved properly before they can be processed
into boots. Tanneries use large vessels called paddles, that hold
anywhere from 3,000 to 15,000 liters of salt water and slowly swish the
skins around inside. This is a gentle process that takes about 10 days
to get the hides properly tanned and ready to be cut for
Cheap Uggs
boots.
Step 1. Tanning/ Processing
The first step in tanning or processing of sheepskin is “Soaking,”
which takes about 16 hours to complete. During this process, the skins
are thoroughly rinsed in cold water to remove any excess salt or dirt
from the wool and pelt. This soaking process is done overnight in a vat
of fresh cold water.
The next step in the tanning process is called “Fleshing.” This part of
the process uses a fleshing machine which removes any excess fat and
muscle tissue from the underside of the sheepskins. This part of the
process is essential for allowing more rapid and complete penetration
of chemicals in the later stages of processing, particularly during the
pickling and tanning stages.
After Fleshing comes “Scouring.” This 30-45 minute segment of the
process uses surfactants at high temperatures (around 38 degrees
Celsius) and takes care of removing dirt and lanolin (grease) from the
wool.
“Pickling” of the sheepskin then takes about 16 hours. Before the
sheepskin can be tanned, they have to be ) pickled. Pickling means
soaking the skins in a solution of acid and salt. Adding salt prevents
any potential swelling of the skins because of the acid. It’s important
to lower the internal pH of the skins to somewhere between 2.8-3.0,
which will allow the tanning agent to properly penetrate the skin.
The 16-hour “Tanning” step involves using chromium salts which form
cross-links with the collagen, thereby helping to stabilize the skin
structure and preventing putrefaction or rotting. This step is
performed at room temperature, around 25 degrees Celsius, and around a
pH of 2.5-3.0. Once the tanning agent (the chromium) penetrates the
skin, the process is stopped, and the chrome is fixed to the collagen
by raisng the pH to 3.6 using sodium bicarbonate and heating the skins
to between 35-40 degrees Celsius. In doing so, the shrinkage
temperature of the skin is raised to anywhere between 60-100 degrees
Celsius.
Next comes “Wool Dyeing” or “Fatliquoring.” This takes anywhere from
3-4 hours to complete. After the skin is tanned, the wool may be dyed
any of a variety of colors. Wool dyeing needs to be done at about pH
4.5-6 and at 60-65 degrees Celsius. Special "pelt reserve agents" must
be added to keep the wool dye from staining the pelt. Once the dye is
stable, the pH is lowered to about 4.0 to fix the dyes to the wool, and
fatliquor (emulsified oil) is added to the solution. Fatliquors are
part of leather manufacturing that help to lubricate the collagen fiber
and allow them to move flexibly and freely once the skin is dried. This
is what makes the leather feel soft.
Drying of the skins then takes 4-24 hours. Forced air dryers are used
with the skins stretched across a frame. Drying occurs at 50-80 degrees
Celsius.
Drycleaning must then take place over the following 4-24 hours. Either
a white spirit (high boiling petroleum fraction) or perchloroehtylene
is used to remove any natural fat or grease that remains in the skins.
Following final removal of the pelt grease, “Pelt Dyeing” or
“Syntanning” comes next. Back in the paddle (the soaking vessel), the
pelts are dyed in cooler temperature dyes (less than 30 degrees
Celsius). This minimizes staining of the wool. After the pelt dyeing is
completed, syntanning involves using synthetic tanning agents to make
the pelts added fullness and firmness. Finally, the skins are dried
once more.
Step 2. Finishing
After the lengthy tanning process is complete, the final finishing is
done so the skins may be used to make
Ugg Boots Sale.
The
skins must be conditioned to approximately 20% moisture content.
Staking is the process by which the skins are softened and stretched,
and a “nappy” surface is added to the pelt.
Final “Combing,” “Ironing,” and “Clipping” then takes place to remove
any tangles, burrs, or grass seeds that may be remaining in the wool.
The wool is straightened using an iron to remove the natural crimp.
Lastly, a clipping machine creates a uniform wool pile at a desired
length (usually 12-15 mm).
Step 3. Manufacturing
A “clicking press” is used to cut individual panels from the skins.
After being cut to the right size, the panels are then sewn together
using special industrial sewing machines. The soles are then glued to
the boot upper, and, finally, the Ugg Boots are ready for you to
purchase.
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